







|
Conference Papers
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Commercialization of a Continuous Emissions
Monitor for Mercury in Flue Gas
P. C. Efthimion & A. Morozov
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The 1990 Clean Air Act Amendments and
other
legislation have raised the concerns
over
low trace concentrations of metals,
especially
mercury, in flue gas from electrical
generation
plants, municipal waste incinerators,
and
heavy industry. Monitoring will be
used to
determine the extent of the environmental
impact and offers the possibility of
empirically
minimizing it.
Mercury Continuous Emission Monitor
During the past three years a continuous
emissions monitor has been developed by EEI
for the measurement of total mercury in flue
gas. The development was supported by EPA
SBIR grants. The instrument is based upon
plasma emission spectroscopy. EEI developed
a unique high-pressure plasma source that
is highly efficient in exciting trace metals
in gas streams, such as mercury (Fig. 1).
The operation of the plasma source gives
EEI’s mercury monitor its extraordinary characteristics.
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Figure 1: High-pressure plasma source for
mercury monitoring.
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The instrument has a minimum sensitivity
of 0.1 mg/m3 with a signal-to-noise of 3.
The instrument can provide measurements on
a continuous basis every 7 minutes. A faster
time response can be provided if necessary.
The instrument pulls a gas sample of flue
gas through heated sample lines. There is
no processing of the flue gas before the
instrument can make measurements. Furthermore,
there is no known interference.
Last year field measurements were completed
at a 300 MW wet-bottom boiler burning eastern
bituminous low-sulfur coal. A probe was placed
in the duct at the output of the precipitator.
At this location a particle filter was not
employed. The instrument was mounted adjacent
to the duct to keep the heated sample line
as short as possible. The instrument schematic
is shown in Fig. 2. The gas flow into the
plasma source is controlled with a standard
pump. Flue gas from the power plant is sampled
for 5 minutes and is passed over a mercury
absorbent. Typical mercury levels were on
the order 1 mg/m3. After collection of flue
gas, a carrier gas is flowed over the absorbent
while it is heated to desorb the mercury.
The mercury latent carrier gas enters the
plasma source where it emits light. UV measurements
are made at the 253 nm mercury line with
a low resolution spectrometer with a CCD
camera. Field tests with this instrument
configuration were made over a one-month
period of time. After setting the sample
line temperature to that of the stack, the
mercury concentrations were reproducible
and in the range of 0.6 - 1.4 mg/m3. Previous
measurements of the mercury concentration
at this facility using wet chemistry techniques
were near 1.5 mg/m3. The mercury levels were
calibrated with a NIST standard mercury source
whose concentration was verified by independent
laboratory analysis. The field measurements
were more than a factor of 10 above the instrument’s
minimum detection level. During the field
tests tuning the instrument’s spectrometer
enabled the detection of Arsenic and Selenium
in the flue gas.
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Figure 2: Schematic of instrument during
initial field testing.
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To verify that the measurements by the mercury
monitor during the field tests were only
due to mercury, a high sensitivity UV CCD
camera was mounted on the spectrometer. Measurements
with this configuration were made in the
field and in the laboratory. Figure 3 shows
the measured spectra near the 253 nm mercury
line from the two locations. The spectra
are nearly identical and clearly show a large
mercury line at the appropriate wavelength,
verifying the laboratory and field measurements.
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Figure 3: Hg spectra from Hg collected from
laboratory source and utility plant.
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The successful measurement of mercury in
the field with our instrumentation technology
permitted the commercialization of the instrument.
EEI anticipates completing commercialization
of a fully integrated instrument with self-calibration
capability during the last quarter of year
2000. Only the automation of the instrument
needs to be completed.
Mercury Sorbent Tests
Recently, the EEI instrumentation was used
to evaluate zeolyte mercury sorbents at a
coal fired utility plant. The ambient mercury
levels were low (1.2 mg/m3 ) at the plant
and the flue gas was spiked with mercury
(5 - 8 mg/m3) for the sorbent tests. The
EEI instrumentation verified these mercury
levels and they were later confirmed with
wet chemistry. Low influx of sorbent only
reduced the mercury levels to 1.67 – 3.34
mg/m3. However, with higher influx of sorbent
the mercury levels were reduced to 0.3 –
0.43 mg/m3. |